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Petrochemical additives

Crude oil demulsifier

Crude oil demulsifier is an oil field chemical agent for oil-water separation of petroleum production fluid. Its demulsification principle is that the demulsifier penetrates deeply and adheres to the interface of the emulsified droplets, replaces the original emulsifier and destroys the surface film, and coats the film. The droplets are released and coalesced, so that the oil and water phases are separated. Because the oil extraction technology does not change from the initial water injection to thermal recovery of heavy oil, to alkaline water flooding, surfactant flooding, polymer flooding and tertiary oil recovery, the colloids, asphalt, naphthenic acid in crude oil The emulsification of, fatty acid and salt, crystalline paraffin, and artificially introduced various surface-active substances makes the extracted crude oil present the form of emulsion. In addition, due to the continuous advancement of new technologies, most of the current oil fields in my country have entered a period of high water cut. The crude oil emulsion has changed from CDE type to EDC type. The demulsification mechanism and other aspects have also undergone great changes. For an ideal crude oil demulsifier, it should have strong surface activity, good wetting performance, sufficient flocculation ability, and better coalescence effect. While meeting the needs of oilfields and ensuring the demulsification and dehydration effect of crude oil, it has also greatly promoted the development of crude oil demulsifiers.Crude oil demulsifier is an oil field chemical agent for oil-water separation of petroleum production fluid. Its demulsification principle is that the demulsifier penetrates deeply and adheres to the interface of the emulsified droplets, replaces the original emulsifier and destroys the surface film, and coats the film. The droplets are released and coalesced, so that the oil and water phases are separated. Because the oil extraction technology does not change from the initial water injection to thermal recovery of heavy oil, to alkaline water flooding, surfactant flooding, polymer flooding and tertiary oil recovery, the colloids, asphalt, naphthenic acid in crude oil The emulsification of, fatty acid and salt, crystalline paraffin, and artificially introduced various surface-active substances makes the extracted crude oil present the form of emulsion. In addition, due to the continuous advancement of new technologies, most of the current oil fields in my country have entered a period of high water cut. The crude oil emulsion has changed from CDE type to EDC type. The demulsification mechanism and other aspects have also undergone great changes. For an ideal crude oil demulsifier, it should have strong surface activity, good wetting performance, sufficient flocculation ability, and better coalescence effect. While meeting the needs of oilfields and ensuring the demulsification and dehydration effect of crude oil, it has also greatly promoted the development of crude oil demulsifiers.

Decalcifier
Crude oil decalcification (metal) agent
1. Product introduction
Crude oil decalcification (metal) agent is composed of chelating agent, anti-corrosion agent and solvent with special molecular structure. Magnesium, iron and other organic salts combine to form metal chelates that are easily soluble in water. These organic salts that are not easily soluble in water are removed during electrical desalination and dehydration. Reduce equipment corrosion, reduce fouling, and prevent metal ions from being carried into subsequent processes and causing harm (such as blockage of the hydrogenation catalyst bed, change in the properties of catalytic cracking catalyst particles, and increase in the ash content of delayed coking petroleum coke products).
2. Product features
1. It does not contain strong acids and alkalis. Compared with the existing decalcification (metal) agents, it has no corrosion or less corrosiveness to the equipment, and the corrosion rate of ordinary carbon steel is less than 0.1mm/a;
2. The removal efficiency of calcium, magnesium, iron and other metal ions is high. When the dosage is 200-300ppm, the decalcification rate is more than 80%, and the removal rate of other metals is more than 50%;
3. It has a wide range of general applicability, and has a good demetallization effect on different crude oils.
2. Scope of use
It is suitable for the removal of organometallic salts in crude oils with different properties such as paraffin base, naphthenic base and intermediate base.
Neutralizing corrosion inhibitor
Types of low-temperature corrosion in crude oil distillation units:

Generally speaking, there are three types of low-temperature corrosion in the condensing cooling system at the top of the crude distillation unit:

(1) The HCl and H2S gas at the top of the tower dissolve in liquid water to form a HCl-H2S-H2O dew point corrosion environment.

(2) In decompression secondary and tertiary air cooling systems, H2S entering the gas phase is dissolved in condensed water to form a H2S-H2O corrosive environment.

(3) When the acid water at the top of the tower is excessively neutralized, a corrosion environment under FeS scale is formed; or the neutralizer enters the gas phase due to its low boiling point and reacts with H2S gas to form a corrosion environment under NH4HS scale.

The current general problems in the use of neutralizing corrosion inhibitors:

The majority of domestic refineries pay more attention to the dew point corrosion of the condensing cooling system at the top of the crude oil distillation unit. The wet hydrogen sulfide corrosion of the secondary or tertiary air-cooling system at the top of the vacuum tower, the corrosion under scale of FeS caused by excessive neutralization, and the under scale corrosion of NH4HS caused by gas phase neutralization are often overlooked. The neutralizing corrosion inhibitor commonly used in China can effectively slow down the dew point corrosion of the HCl-H2S-H2O environment, but it cannot well control the corrosion of FeS and NH4HS in the condensed water, and the wet hydrogen sulfide corrosion in the gas phase, so it is in use Many problems are exposed in:

(1) The concentration of Fe2+ in the condensate water often exceeds the control standard of 3.0mg/L; or although the monitoring concentration of Fe2+ in the condensate is low, the cold exchange equipment has frequent corrosion and leakage, and the equipment has a short service life.

(2) Condensate has high pH, serious emulsification, high ammonia nitrogen and COD, and oil content exceeding the standard; it has a greater impact on subsequent sewage treatment.

(3) The dosage is larger and the cost is higher.

Technical features and advantages:

The series of neutralizing corrosion inhibitors produced by our company are composed of high boiling point organic amines, amphoteric imidazolines, polycarboxylic acid scale inhibitors and dispersants, gas-liquid two-phase corrosion inhibitors and other components. It can effectively neutralize the acidic substances in the condensation zone at the top of the tower, and can also form a stable and dense protective film on the surface of the equipment. It not only can well control the dew point corrosion and FeS scale corrosion of the low-temperature light oil at the top of the tower, but also can greatly slow down the wet hydrogen sulfide corrosion formed by gas phase condensation, and the gas phase neutralization can cause NH4HS scale corrosion.

(1) According to the nature of the crude oil processed, the characteristics of the equipment process and the characteristics of the condensate, the proprietary formula is tailored.

(2) It has been successfully used in more than a dozen large atmospheric and vacuum equipment for more than 6 years.

(3) The corrosion inhibition rate is ≥90%, the condensate Fe2+ is ≤1.0mg/L, and the service life of the carbon steel air cooler is more than 5 years.

(4) It can slow down the emulsification of the condensed water at the top of the decompression tower, and the ammonia nitrogen, COD and oil content of the condensed water meet the control indicators.

Technical index:

Appearance: uniform liquid

Water solubility (miscible with water in any ratio): no phase separation.

Density (20℃): 0.8~1.1g/cm3

Freezing point: ≤-15℃

pH (10% aqueous solution): ≥11.0

Amine value: ≥200mgKOH/g

Corrosion inhibition rate: ≥90%

Product Usage:

It is used to inhibit the hydrochloric acid dew point corrosion of the top condensation system of the atmospheric and vacuum distillation unit, as well as the corrosion under the scale of ammonium salt and FeS.